Is this a console command? If so what's the syntax. I'm also of the opinion that it's marginally too small but then it's never going to be pixel perfect for everyone.
This is a setting in the config file; Data\menus\prefabs\DUINVSettings.xml.
When you say edit the ini. Am I overwriting what's currently under [fonts] with what you posted in the OP, semi-colons and all? I'm a bit confused on your wording.
You can replace the entire fonts section with that block. The semi-colons are just commenting out the lines. They're the default entries should you want to restore the section.
Loving the UI so far, most problems are just stuff you haven't got to yet.
However, I'm seeing a bug on the HUD. When I use a Sniper Rifle the maximum condition arrows on the condition bar are right at the top, even though the PipBoy shows them at about 70% condition. It only seems to happen with this gun; others are unaffected.
http://img46.imageshack.us/img46/7338/screenshot2hd.png
Hm. Shouldn't that bar be the same for all weapons regardless? It never moves here. Could be a game bug - I'll keep a look out.
Just a suggestion Darn and we might get a show of hands as well.
Ever since Oblivion I have removed the NPC Markers and the POI Markers from the game because I dont like being led by the hand.I like to find them myself.
I just edited the Data\menus\prefabs\DUINVSettings.xml myself to remove them.
Was wondering if this should be the default way the mod is released?
Nah. The settings are there to make this possible for you to do, but the mod's initial state should be as close to vanilla as possible IMO. Once NVSE is released, you can set these from the in-game settings menu.

Just a small spacing error with one of the POP up Rep text boxes. It is minor and not sure if it can be fixed but just wanted to pass it along.
http://img12.imageshack.us/img12/2951/falloutrepspacing.jpg
I know it. It's there in DUIF3 too. Getting word wrap right for that menu is hard, as the dimensions are unknown at the time of text creation.
I have a little something for you, DarN.
Usually in the default HUD, when you wear a disguise, little messages will pop up that remind you that you're still in disguise.
http://img707.imageshack.us/img707/3528/disguise.jpg
As you see, the message itself displays fine, but the little square image next to it needs some adjusting.
Interesting. I've never seen that image before. Will fix.

Further to my previous post, I've noticed that some guns now show a segmented condition bar on the HUD.
http://img121.imageshack.us/img121/814/screenshot3cd.png
I'm sure you're aware of the ammo-type indicator's incorrect placement as well.
Keep up the good work! NV is 80% more awesome with a properly scaled UI.
Yup, thanks.